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Fittings

Quick disconnects and fittings, rated per material

Ask for the specification sheet

Two plain unbranded stainless quick-disconnect hose couplings resting on a machined steel workbench with a loose black O-ring in front of them
FamilyHow it matesSizes in range
UQDlatch, Open Compute Project envelope02, 04, 08
Blind mateself-aligning onto the manifold04, 08
Latched LQlatchbore 2 to 8
Non-spillseal closes firstCGB, DAG
Camlockcam arms, MIL-C-274871/2 in to 6 in
Threaded, flangedJIC, BSPP, NPT, metric, flange−4 to −32, G1/8 to DN100

UQD burst at 3x MAWP per code. Camlock 250 psi / 17 bar on aluminium and brass. Flange Class 125/150 at 285 psi ambient.

01 / Mating

Three ways a coupling mates

Latched, blind-mate and non-spill couplings in section latch self-aligning seal first
02 / Ratings

One rating for a whole family is an error

ClassBody materialRating bandValid per
UQD316 stainless, polymer3x MAWP burst, ISO 18869code
Camlockaluminium, brass, 316 SS, PP250 psi / 17 bar on aluminium and brasstype, material, gasket
Flange adapter316 SS, brass, PVDFClass 125/150: 285 psi ambientmaterial group

Ratings are published per material group and per size band, or not at all.

03 / Adapters

Adapter ratings are per interface and size

ClassBody materialRating bandValid per
JIC 37 deg flarecarbon steel, 316 SS3000 to 5000 psi in steel, less in 316size, material
BSPP (G)brass, 316 SS10 to 16 bar typicalsize
Barbed tail, clampbrass, 316 SS, nylonhose pressure, de-ratedbore

The clamp carries the rating, and the clamp is de-rated.

04 / Temperature

Pressure and temperature are separate limits

Derating by material group service band 0 300 psi JIC, 120 BSPP, 100 flange, de-rated −40 60 +120 coolant, °C
BSPP, bonded washer−20 to +100 °C
JIC flare−40 to +120 °C class
Camlockgasket-dependent
Flangematerial-dependent
Seal ceilingEPDM 70 Shore A, or FKM above that

A 285 psi ambient rating does not survive de-rating unchanged.

05 / Non-spill

Non-spill performance, in cubic centimetres

Loss at 0 psi

under 0.015 cc per disconnect

Loss at 200 psi

under 0.063 cc per disconnect

Standard

ISO 18869:2017; helium leak testing, batch record on request

An O-ring that has taken a compression set lets go at separation. Specify 0.063 cc at 200 psi.

06 / Galvanic corrosion

The fitting is where the metals disagree

Macro view of a fitting thread with pitting corrosion on the crests, in a dry condition

A copper cold plate, a 316 stainless, nickel-plated brass or aluminium fitting, and an ion-bearing glycol between them. It shows as pitting at the thread, not as a wet seal face.

  • Keep the anode-to-cathode ratio favourable.
  • Isolate with a polymer-body coupling.
  • Control coolant conductivity against that loop's band.
  • Never put bare aluminium in a copper-bearing loop without inhibitors.
07 / Interfaces

Thread and interface standards

InterfaceStandardSealing method
JIC flareSAE J514, SAE J516metal-to-metal, no elastomer
BSPP (G)ISO 228-1, BS 2779bonded washer or O-ring
NPTtapered threadthread sealant
CamlockMIL-C-27487, A-A-59326gasket in the groove
FlangeANSI/ASME B16.5, Class 125/150flange gasket
Metric straightISO metricbonded washer or O-ring

The standard is printed beside the code: an adapter matching on pitch but not on standard leaks.

08 / Burst test

What a quick disconnect does under a burst test

Coupling failure locations 1 2 3 4 thread · O-ring · seal · sleeve

Purge air, pressurise with deionised water or PG25, then ramp to rupture or the limit. The 3x maximum-allowable-working-pressure minimum burst requirement applies to the coupling as well as to the hose.

Sleeve seizure sits in the same catalogue as the pressure failures.

09 / Codes

The fifteen coupling and adapter codes

A spread of coupling and adapter types laid out on one surface at a consistent scale
The range
Quick disconnect and blind mate.
CodeSheet
EMS-HP-FQD-02PDF
EMS-HP-FQD-04PDF
EMS-HP-FQD-08PDF
EMS-HP-FQDP-04PDF
EMS-HP-FBM-04PDF
EMS-HP-FBM-08PDF
Threaded, flanged and camlock.
CodeInterface and sizeSheet
EMS-HP-FJC-06JIC flare, −6PDF
EMS-HP-FJC-08JIC flare, −8PDF
EMS-HP-FBP-06BSPP, G3/8PDF
EMS-HP-FCL-08camlock, 1 inPDF
EMS-HP-FCL-16camlock, 2 inPDF
EMS-HP-FFL-25flange, DN25PDF
EMS-HP-FFL-50flange, DN50PDF
EMS-HP-FBT-06barbed tail, −6PDF
EMS-HP-FBT-08barbed tail, −8PDF

Routing radius belongs to the hose pages; negative-pressure duty to the bundle page.

Specification request

Ask for the specification sheet

Leave your work email and the model code. One datasheet per model, with position resolution and locating repeatability stated as separate rows.

  • A specification table of at least ten rows per product family, and a downloadable PDF for every model listed.
  • Seal-life data where it decides the choice: permeation rate, compression set and fluid compatibility.
  • One working day for a reply, from an engineer rather than a catalogue autoresponder.
Reply within one working day